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Why Retort Doypack Pouches Are Better Than Cans: 8 Powerful Reasons to Switch
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Why Retort Doypack Pouches Are Better Than Cans: 8 Powerful Reasons to Switch

2025-06-24

The supermarket shelf is evolving. Traditional canned goods are being replaced by smarter, more convenient alternatives — like the custom retort doypacks that are reshaping the way we package and present food.

Now ask yourself:
🔍 Is your current packaging telling the right story about your brand?
📉 Are you losing shelf space—or worse, customers—to more innovative competitors?

If you're still relying on cans, it might be time to rethink your packaging strategy.

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Are You Still Using Cans for Your Ready Meals? Your Competitors Aren’t.

Imagine this: You're walking through the ready-meal aisle in a high-end supermarket. Shiny tins sit side-by-side—uniform, old-fashioned, and uninspiring. Then you notice something different. Sleek, modern retort doypack pouches standing tall, with eye-catching designs, clear windows showing the product inside, and messaging that speaks directly to today’s health-conscious, convenience-driven consumer. Which one would you choose?

According to industry research, the global demand for custom retort doypacks has surged in recent years, driven by rising consumer expectations for on-the-go convenience, sustainability, and visual appeal. From pet food to premium soups and sauces, brands are switching to flexible retort pouch formats that do more than just hold food — they build brand value.

In this article, we’ll show you why brands across the world are choosing heat-resistant, food-grade custom doypack bags for ready meals over traditional cans — and why you should too.

Pre-Cooked, Shelf-Stable Convenience

Thanks to retort technology, custom retort doypacks can be used to cook and sterilize food directly inside the pouch using steam or hot water. This eliminates the need for additional preparation, making meals faster and safer to serve — a huge win for busy consumers and foodservice providers alike.

Smarter Resealability for Smarter Consumption

Heat-resistant doypack pouches often come with zipper seals, making them perfect for multi-portion use. No more leftover tuna in half-opened tins — just seal and store. For food brands, this means a cleaner, more user-friendly experience that drives customer loyalty.

Uniform Cooking, Better Taste

The flat, thin structure of a doypack pouch enables even heat distribution, speeding up cook time and delivering more consistent flavor. Unlike cans, there’s no risk of the edges being overcooked while the center remains underdone.

Print-Ready Surfaces for Standout Branding

More printable surface = more branding space. With custom printed retort bags, you can display vibrant artwork and detailed product info that attracts attention and builds brand recognition. Many of our clients also choose aluminum foil retort pouch with window styles to create a high-end, informative look that speaks directly to the consumer.

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Display Versatility: Stand or Hang

Whether upright on shelves or hanging on pegs, retort doypack pouch packaging offers flexible merchandising options. This multi-format compatibility gives retailers more freedom and increases your product’s exposure.

Efficiency in Logistics

Flat, lightweight, and space-saving, OEM retort pouch packaging helps lower storage and shipping costs. Compared to heavy, bulky cans, it’s the clear winner in supply chain efficiency.

Strong, Safe, and Dent-Free

Our high-barrier retort pouches feature multiple laminated layers that deliver durability equal to tin cans — but without the risk of denting or sharp edges. They're also safer to open and handle, reducing injury risk for both consumers and food handlers.

Better for the Planet

Compared to cans and glass jars, clear retort pouch formats are lighter in weight, require less energy to produce, and are easier to recycle. Brands looking to reduce their carbon footprint are increasingly choosing food-grade retort doypack packaging for its sustainability advantages.

How We Helped a Ready Meal Brand Upgrade Its Packaging

One of our European clients — a rising ready-meal brand — approached us with a challenge: their premium pre-cooked dishes were packed in rigid containers that were energy-intensive to process and didn’t reflect their brand’s modern, eco-conscious values.

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We helped them transition to a custom aluminum foil retort pouch with window, tailored for high-temperature sterilization. Here’s how we made a difference:

  • Added a built-in steam vent to allow for pressure release during sterilization — keeping the pouch intact and food quality high

  • Faster heat transfer, reducing cooking and processing time by 30–40%

  • Lower energy consumption during both production and transport

  • Lightweight, recyclable material, significantly reducing their overall carbon footprint

  • Used glossy film to enhance shelf appeal and faithfully match brand colors, improving product visibility and recall

The result? Shorter lead times, reduced energy use, and a dramatic improvement in brand perception — both in-store and online.

Ready to Upgrade from Cans to Doypacks?

Whether you're a startup brand or a global food manufacturer, XINDINGLI PACK is here to help you create next-generation retort pouch packaging that’s efficient, attractive, and better for the planet.

Let’s make your packaging smarter. Contact us today for samples, quotes, or one-on-one packaging consultation.

faq-small

What is the MOQ for custom printed retort bags?

 We provide flexible order quantities, with low MOQs to support startups and seasonal launches. Just tell us what you need — we’ll make it happen.

Are these heat-resistant doypack pouches safe for microwaving or boiling?

Yes, our food-grade retort doypack packaging is made to endure high temperatures. We test all materials for thermal stability and food contact safety.

How does retort pouch packaging compare to cans in sustainability?

Retort doypack pouch packaging weighs less, uses less energy to produce, and generates less carbon emissions during transport — making it a more eco-friendly choice.

What print options are available for my packaging?

We offer high-resolution rotogravure and digital printing with matte, glossy, and soft-touch finishes — allowing you to create custom printed retort bags that stand out.


About us

XINDINGLI PACK

At XINDINGLI PACK, our mission is simple: to make packaging easier. With a vision to become a one-stop leader in customized paper and plastic packaging solutions, we are committed to delivering high-quality, innovative, and reliable packaging tailored to your brand’s needs.

We specialize in custom stand-up pouches, flat bottom pouches, fin seal pouches, shaped pouches, spout pouches, and custom mylar bags, offering flexible solutions for various industries. Whether you need small-batch digital printing with low MOQs and fast delivery or bulk gravure printing for large-scale production, we’ve got you covered. Let us assist in enhancing your brand's image with premium packaging solutions.

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Fannie Kung

Hi everyone, I am the author of this article, Fannie Kung, CEO of HUIZHOU XINDINGLI PACK CO.,LTD. I have been in the flexible packaging products industry for over 15 years and am very familiar with packaging products and markets. I like to share my packaging knowledge on the company's website, which will be helpful to you.

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